Sandwich panels with mineral wool

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Przasnysz, Poland
tel: (+48) 29-751-34-01
fax: (+48) 29-751-34-03
e-mail: biuro@plyty-abo.pl

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Sandwich panels with mineral wool core - EURO-therm Wm
EURO-therm Wm sandwich panels with mineral wool core provide good thermal isolation, high fire resistance, better acoustic isolation and higher durability. Mentioned features ensure greater comfort and safety for users of buildings covered with mineral wool sandwich panels. Euro-therm D-Wm roof panels have fire class REI 90 (from 100mm thickness), and EURO-therm S-Wm wall panels have EI 120 (from 100mm thickness). Both wall and roof panels with mineral wool insulation have a reaction to fire class A2-s1,d0. Sandwich panels filled with hard stone wool are used when safety and a high fire resistance are necessary. The profilation of connections on EURO-therm panels provides fire-tightness, and the fitting of the mineral wool core makes installation of panels easy and additional sealants unnecessary - reducing mounting costs. The mineral wool insulation core enclosed in galvanised and prepainted steel sheet gives a solid and safe isolation.
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panel type	mineral wool wall panels					mineral wool roof panels
marking	EURO-therm S-Wm					EURO-therm D-Wm
width	1175 mm (effective, covering)					1000 mm (effective, covering)
length	up to 14 m (different lengths possible)					up to 14 m (different lengths possible)
panel cladding (covers)	galvanised and prepainted steel sheet					galvanised and prepainted steel sheet
core, insulation	hard mineral wool (WM)					hard mineral wool (WM)
standard thickness	60 mm - 250 mm					60 mm - 250 mm
thickness (mm)	100	120	150	200	250	100	120	150	200	250
U [W/m²K] *	0,39	0,33	0,26	0,20	0,16	0,39	0,33	0,26	0,20	0,16
weight (kg/m²) *	20,60	23,00	26,60	32,60	38,60	21,10	23,50	27,10	33,10	39,10
fire resistance **	EI 45; EI 60; EI 120		EI 45; EI 60; EI 120			REI 30; REI 45; REI 60; REI 90; RE 120
reaction to fire	A2-s1,d0 (thickness: 100mm-250mm)					A2-s1,d0 (thickness: 100mm-250mm)
	more...					more...
* Estimated or calculative data. ** Fire resistance classifications depend on the spans spacing of the construction and its resistance to fire.

Detailed informations

Standard dimensions of wall sandwich panels with mineral wool core
effective width	1175 mm*
modular width (with locks)	1194 mm
standard minimum length	2,7 m
possible minimum length	from 0,5 m
recommended maximum length for outside walls in bright colors	up to 6 m (fire resistance classification limitations in horizontal and vertical alignment of panels)
recommended maximum length for outside walls in dark colors	up to 4 m
recommended maximum length for partition walls - inside walls	up to 12 m (on longer panels there is a higher risk of damaging during mounting)
maximum length for partition walls - inside walls	up to 16 m (limitations because of thickness, guarantee restriction)
standard thickness (mm)	60, 80, 100, 120, 150, 200, 250
possible thickness (mm)	50 - 300
Production of panels with different thickness and lengths on special orders is possible. * for an extra charge it is possible to produce panels with effective widht: 1000mm.

Standard dimensions of roof sandwich panels with mineral wool
effective width (covering width)	1000 mm
modular width (with overlapping trapeze and lock)	1100 mm
standard minimum length	2,7 m
possible minimum length	od 0,5 m
recommended maximum length in bright colors	up to 12 m
recommended maximum length in dark colors	up to 10 m
possible maximum length (on special order)	up to 16 m (restrictions because of thickness, color, guarantee limitation)
standard thickness (mm)	60, 80, 100, 120, 150, 200, 250
possible thickness (mm)	40 - 300
Production of panels with different thickness and lengths on special orders is possible.

Panel length and temperature expansion

We do not recommend the use of very long sandwich panels mainly on the walls, but in some cases also roofs due to sunlight (temperature expansion of metal), as well as the difficulties associated with the unloading and assembling long panels. Wall panels should be installed single-spanned. Using too long elements may result in deterioration of aesthetic or damage panels. We are not responsible for damages resulting from the use of too long sandwich panel pieces or incorrect assembly. We do not provide guarantee for panels ordered against our recommendations concerning colors and lengths.

Outside cladding profilation of wall sandwich panels with mineral wool core
L	linear (standard profilation) (click to enlarge)	(click to enlarge)
		(click to enlarge)
R	grooving (click to enlarge)	(click to enlarge)
		(click to enlarge)
G	flat, plain (no profilation) (click to enlarge)	(click to enlarge)

Inside cladding profilation of wall sandwich panels with mineral wool
R	grooving (standard profilation) (click to enlarge)	(click to enlarge)
		(click to enlarge)
G	flat, plain (no profilation) (click to enlarge)	(click to enlarge)

Standard profilation of wall panels is L/R, on special orders other profilation combinations are possible. For additional informations please contact us.

Top cladding profilation of roof panels
T35	trapeze corrugation T35 (standard profilation) (click to enlarge)	(click to enlarge)
		(click to enlarge)
Bottom cladding profilation of roof panels
L	lined profile (standard profilation) (click to enlarge)	(click to enlarge)
		(click to enlarge)
G	flat (no profilation) (click to enlarge)	(click to enlarge)

Standard profilation of roof panels is T35/L, on special order other profilations of bottom side are possible. For more informations please contact us.

Connection scheme of wall sandwich panels with mineral wool core
mounting of wall sandwich panels	connection lock scheme
(click to enlarge)	(click to enlarge)
It is possible to connect EPS panels and mineral wool panels of the same type.

Connection scheme of roof sandwich panels with mineral wool core
section drawing of roof panel connection (schemat)	connection of roof sandwich panels
(click to enlarge)	(click to enlarge)
It is possible to connect EPS panels and mineral wool panels of the same type.

Recommended roof pitch on EURO-therm D panels

We recommend a roof pitch of 7%.

Minimum roof pitch of small roofs is 5%.

On roofs with panel connections on the length the roof pitch should be at least 7%.

Parameters of EURO-therm Wm sandwich panels with mineral wool core
core, insulation thickness	heat transfer coefficient U* (W/m²K)		fire resistance (depends on fire resistance and spans of the construction)		weight kg/m²*		acoustic isolation*
mm	roof	wall	roof	wall	roof	wall	R_w(dB)
60	0,64	0,65	-	-	16,30	15,80	32
80	0,48	0,48	-	-	18,70	18,20
100	0,39	0,39	RE120, REI90, A2-s1,d0, B_roof(t₁)	EI120, A2-s1,d0	21,10	20,60
120	0,33	0,33	RE120, REI90, A2-s1,d0, B_roof(t₁)	EI120, A2-s1,d0	23,50	23,00
150	0,26	0,26	RE120, REI90, A2-s1,d0, B_roof(t₁)	EI120, A2-s1,d0	27,10	26,60
200	0,20	0,20	RE120, REI90, A2-s1,d0, B_roof(t₁)	EI120, A2-s1,d0	33,10	32,60
250	0,16	0,16	RE120, REI90, A2-s1,d0, B_roof(t₁)	EI120, A2-s1,d0	39,10	38,60
Fire resistance classifications depend on the spans spacing od the construction and its resistance to fire. * Estimated or calculative data.

Panel amount in packs
Sandwich panels are stacked in packs wrapped with stretch foil. Roof panels are placed alternately (trapezes facing eachother). Final amount of sandwich panels in each pack can differ slightly from the amounts indicated in the table.
thickness (core, insulation thickness)	Amount of panels per pack
thickness (core, insulation thickness)	wall panels EURO-therm S	roof panels EURO-therm D
50	24	18
55	22	16
60	20	16
80	15	12
100	10 - 12	10 - 11
120	10	8 - 9
150	7 - 8 (usually 7 + 8)	7 - 8 (usually 7 + 7)
200	5 - 6	4 - 6 (usually 4 + 6)
250	4 - 5	4
height of packs: approximately 1200mm; width of packs: approximately 1200mm (packs lie on EPS supports - approx. 100mm) Amount of panels in packs depends on the total panel amount per order. Packs with different amount of panels are possible. For more informations, to specify details of packing please contact us.

Loading and Transport

Standard loading and unloading is done with a forklift (fitted to the dimensions and weight of the wares)
Loading space dimensions must consider the height of the packs with EPS supports, and space for the belts and a securing bar.
Required standard width of the vehicle loading space: 2,4m
The vehicle should provide free acess from both sides of the loading space on its full length, alowing loading and unloading of the wares.
More information about the transport can be found in the Informations section -> download.

Loading times in our Factory are from monday to friday 7:00 - 15:00.
Please contact us before pickup to set up the date and details of loading.
We kindly ask you for an earlier arrival of the truck, so the loading can be finished before 15:00.

For additional informations please contact our office.

Standard galvanised and galvanised steel sheets - parameters
type of material	galvanised, poliester painted steel sheets
steel sheet thickness	0,5 mm
galvanic layer thickness	225 g/m² - 275 g/m²
poliester coating layer	25 μm
decorative varhinsh	2V078
bottom varnish	1G410 - 7 μm
Possible steel thickness 0,45mm - 0,6mm

Protective film

Sandwich panel claddings (prepainted steel sheet covers and flashings) are covered with a layer of protective film. The protective film must be removed from the panels before 1 month after recieving the plates. For longer storage panels should be protected from sun exposure, extremal temperatures and other atmospheric conditions. A good practice is to place panel packs with a small decrease, causing rainwater run off.

Cutting of sandwich panels and flashings.

You should use proper tools for cutting sandwich panels, that do not overheat the steel surface. Excessive heat during metal cutting (eg. An angle grinder with discs) damages the galvanic coating of steel sheets and can be a cause of corrosion. Great heat can also excessively damage the core, insulation. To cut sandwich panels use circular saws for metal cutting, special sandwich panel - saws or other proper equipment. When cutting panels remove excess metal filings that can cause corrosion, and prevent sparks and filings from falling onto other panels.

Standard ABO colors
RAL 9010	RAL 9002	RAL 9006	RAL 3011	RAL 8017	RAL 7024
The colors depicted on the website are for guidance only and can be different from real color coatings on panels. Availability, production possibilities and pricing of certain colors are determined individually.

Other color examples
RAL 1002	RAL 1015	RAL 1021	RAL 5010	RAL 6029	RAL 7035	RAL 9007
The colors depicted on the website are for guidance only and can be different from real color coatings on panels. Availability, production possibilities and pricing of certain colors are determined individually.

Dark colors, panel lengths - warning

We do not recommend the use of dark colors (for example, according to RAL palette: 3011, 3005, 8017, 7024, 6005) due to sunlight absorption and overheating of steel sheets on panels. Temperature expansion of metal and possible damages caused by overheating and temperature changes may result in deterioration of aesthetic or damage of panels. We do not take responsibility for damages resulting from the use of very dark panels or too long elements. We do not provide guarantee for panels ordered against our recommendations concerning colors and lengths.

Color Repeatability

We do not guarantee exactly the same color tone of the painted surfaces for orders placed in different terms. This concerns especially metallic colors (for example RAL 9006 or RAL 9007).

Snow and wind load tables

Table of allowed wind loads of EURO-therm S-Wm single and multispan wall sandwich panels with mineral wool core.
span distance (m)	Allowed load daN/m² of panels - core thickness, mm
	100		150		200
	stiffness	bearing capacity	stiffness	bearing capacity	stiffness	bearing capacity
3	202	162	-	-	-	-
3,3	168	143	313	234	-	-
3,6	140	122	268	175	406	223
3,9	118	94	231	134	355	170
4,2	100	68	200	105	311	133
4,5	84	56	174	85	274	106
4,8	72	41	151	69	242	86
5,1	-	-	133	58	215	70
5,4	-	-	116	49	191	59
5,7	-	-	102	42	170	50
6	-	-	-	-	152	43
Force per one screw (with metal washer/underlay) should not exceed 100daN. Loads from the table for load bearing capacity need to be compared with calculative-loads, and for stiffness with characteristic-loads.

Table of allowed snow loads of EURO-therm D-Wm single and multispan roof sandwich panels with mineral wool core daN/m².
span distance (m)	Allowed load, daN/m²of panels - core thickness mm
	100		150		190
	stiffness	bearing capacity	stiffness	bearing capacity	stiffness	bearing capacity
3	261	173	400	263	515	329
3,3	218	156	342	236	445	294
3,6	184	140	294	213	385	266
3,9	156	114	255	191	337	241
4,2	134	93	221	154	296	211
4,5	115	77	194	126	261	172
4,8	100	65	170	105	231	142
5,1	86	55	150	88	205	119
5,4	75	46	131	75	182	100
5,7	65	40	116	64	163	85
6	57	35	103	55	145	73
6,3	50	30	91	47	130	63
6,6	43	26	81	41	116	54
Force per one screw (with metal washer/underlay) should not exceed 100daN. Loads from the table for load bearing capacity need to be compared with calculative-loads, and for stiffness with characteristic-loads.

The informations and materials given above

(on this website)

are for informational purposes only. Informations contained therein are not legally binding and do not constitute an offer within the meaning of Article 66 § 1 of the polish civil code do not constitute assurance, in particular within the meaning of art. 556 of the polish civil code. Description and confirmation of availability of goods takes place only during sale according to specifications provided by the Sandwich Panel Factory ABO (Fabryka Płyt Warstwowych ABO Boguslaw Bugała) in the form of a contract, purchase order or order confirmation.

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address:
Fabryka Płyt Warstwowych ABO Bogusław Bugała
factory: Mchowo 100, 06-300 Przasnysz
invoicing: Mchowo 1, 06-300 Przasnysz
województwo mazowieckie, POLAND
GPS: N 53°04'15.09" | E 20°51'02.88"

contact:
tel: (+48) 29-751-34-01
fax: (+48) 29-751-34-03
e-mail: biuro@plyty-abo.pl

Bank: Bank Pekao S.A. / Bank account No.:
EURO: (IBAN): PL59 1240 1617 1978 0010 3691 5883
PLN: (IBAN): PL39 1240 1617 1111 0010 3691 5652
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